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Project Puppet is happy to offer retciulated foam blocks, perfect for carving foam features. These blocks are meant to be used either where the foam serves as the "skin" of the puppet, or it is covered with fleece. Foam blocks can be used for virtually any feature or modification necessary to achieve the look of your puppet character.
Our Forma Series Patterns were originally designed to create exposed foam puppets. So, in their instructions you will find all the detail you need to complete the base for your character, as well as tips on dyeing the foam (which works for foam sheets as well as blocks). For carving your character's features you may refer to the Adding Facial Features to Your Puppet Characters tutorial on the Project Puppet site, specifically under the headings: Laying Out the Shapes and Carving the Features.
Note: There are a limited number of foam blocks that may be purchased at this time. We are looking into making them a regular item available on the Project Puppet website. If you like them, please add your Product Review to this page.