If you asked twenty different puppet builders how to construct a mouthplate for a hand puppet, you would more than likely get twenty different answers and quite a long list of materials. The materials used for mouthplates, as well as the many different techniques and styles of mouthplate grips, are as diverse as the people that build them. The mouthplate is certainly a great area of the puppet building process with which to experiment.
The Forma Series, available here at Project Puppet, utilizes foam core to construct the mouthplate. Foam core was chosen because of it’s availability and because no special tools or heavy equipment is necessary to work with the material. Other materials, however, may be used in place of the foam core, making the puppet more durable, especially under heavy use.
Here are some materials you may want to try:
- Rigid Plastic Sheets - Plastic is a great alternative because it can be both rigid and lightweight. You can browse your local hobby shop for plastic sheets or check out the Plastruct website for information or to order a catalog.
- Corrugated Plastic Sheets - Corrugated plastic looks just like corrugated cardboard, only it’s plastic - go figure. You can find plenty of this material at your local sign shop.
- Hobbyist Plywood - Hobbyist plywood is used in model or doll house construction and comes in various thicknesses. Your local craft or hobby store should carry a selection. Balsa wood or basswood sheets can also be a nice lightweight alternative.
Let’s not forget the Simple Series! Here are a couple of alternatives to replace the stiffened felt that is used for the Simple Series mouthplates.
- Gasket Rubber - Gasket rubber is a great material for a flexible mouthplate that can still hold it’s shape, ideal for the Glorified Sock Puppet Pattern. You can pick up gasket rubber at a plumbing supply or order it online.
- Rigid Plastic Sheets - Rigid sheet plastic can also be used in place of the stiffened felt for a non-flexible mouthplate in any of the Simple Series patterns. This works especially well for the Melonhead Pattern as no foam core reinforcement is necessary.